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CO2 COOLANT MACHINING  from ChilAire 

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AUTHENTICATION

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With ChilAire™ Lite powerful CO2 cooling, lubrication, and great chip-extraction

FOR THESE CHALLENGING MACHINING APPLICATIONS

Diamond - Carbides - Hard Steels / Inconel - Composites - Titanium / Nitinol - A-286 - Graphite - Ceramics _MMCs - CFRPs

Turning Carbide
ChilAire turned the part in the picture to the right in 30 minutes vic PCD insert, versus 3 hours of grinding.  

2x deeper cut at same feed rate,  10x+ tool life*, Superior finish, Substrate is at room temperature during cut. Parts typically requiring 3 hours of diamond grinding can be
machined in 30 minutes via PCD inserts.

SWISS MACHINING
Titanium Medical Parts
Improved surface finish, Better tolerances, No flooded coolant

• Higher Feed Rates
• Longer Tool Life
• Superior Heat Removal

• No Fluid Waste
• No Staining
• Better Part Finish

• Portable Options
• Infinitely Variable Dry, Near-Dry, Wet and near-Cryogenic Cooling-Lubricating Sprays

• Use any lubricant additive
• Less Misting & Smoking
• Cleaner Machining - Saves $

• Cleaning-Coolant Spray Generator/Controller
• One Spray Applicator with Magnetic Flex-Mount
• Custom spray-through cutting tools
• Interface Cable for Automatic machine Control (M-Codes)
• Compact size and small footprint

• Spray Generator: Cooling lubricant spray generator with spray pressure regulator, coolant flow regulator, coolant primer switch, lubricant flow regulator, liquid CO2 inlet and dry compressed air inlet ports. 
• Spray Applicators: Single spray applicator with magnetic mounting base with a complete set of flexible nozzle tubes and spray nozzles.  Custom spray-through cutting tools available.
• Manual Control:  A finger-switch control is provided for manual machine control operations.
• Machine Control: Remote machine control is enabled via a front-mounted connector for cable integration with any assembly or machine tool controller (ie., PROFIBUS, G-Code).
• Lubricant Additive System: Refillable liquid reservoir, oil-level sight gage, multiple setting switch and fill and drain ports.

Technical Specifications

• Power: 120V, 60 Hz, 5 A
• Dimensions: 16"w x 9.5"h x 10.5"d
• Weight: 25 lbs.
• Coolant Supply: Liquid CO2, 20C, 832 psi (293 K, 5.7 MPa)
• Propellant Supply: Dry compressed air, 20-150 psi, 6-10 scfm (137-1000 kPa, 170-283 L/min)
• Lubricant Supply: Synthetic, Mineral, Biobased Oils, 0.1-2.0 ml/min.

ChilAire Lite Basic System, Part No. 940015-000.    Price $5800.00USD each.

Options

• Mini-bulk CO2 or cylinder supply and delivery systems
• Satellite fluid (Air/CO2/Lubricant distribution systems for multiple machine installations within a facility
• Mobile tool cart withCO2 cylinder bay
• CoolVac™ machining debris collection and recovery system
• Replacement nozzle kits complete with nozzles, flexible tube with memory to maintain nozzle positioning, connections and fittings.

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